China manufacturer 100L/Min Medical Aspiration Oil Free Piston Vacuum Pump vacuum pump engine

Product Description

 

Product Parameters

Complete solution leader in oilless air pump field
 

* Oilless operation
* Permanently lubricated bearings
* High performance piston seal
* Die-cast aluminum components
* Thin wall, hard coated aluminum cylinder
* Dynamically balanced
* Twin headed rock piston
* RoHS compliant
* Safety ETL certificated

 

NOTE: All test values are nominal and for reference only. They are not guaranteed maximum or minimum limits, nor do they imply mean or median.
Model Number ZGK-100
Performance Data  
Head configuration Pressure parallel flow
Nominal voltage/frequency 220V/50HZ
Max. Current 1.8A
Max. Power 390W
Max. Flow 100L/MIN
Max. Vacuum -90Kpa
Speed at rated load 1400RPM
Noise <57dB
Max.Pressure restart 0 PSI
Electrical Data  
Motor type[Capacitance] P.S.C(10uF)
Motor insulation class B
Thermal switch[Open temperature] Thermally protected(145°C)
Line lead wire color,gauge Brown(hot),blue(neutral),18AWG
Capacitor lead wire color,gauge Black,black,18 AWG
General Data  
Operating ambient air temperature 50° to 104°F(10° to 40°C)
Safety certification ETL
Dimension(LXWXH) 242X124X184 MM
Installation size 203X88.9 MM
Net weight 7.5KG
Application Medical suctions, lab,vacuum packaing etc.

Detailed Photos

Our Advantages

 

*Bearing

1.Standard product with ERB bearing, 14000 hours operation. 2.Customized imported TPI/NSK bearing

*Motor

1.The coil adopts the fine pure copper enameled wire. 2.The rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.

 *Valve

1.The valve steel of Sweden SANDVIK; Good flexibility and long durability. 2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

*Piston ring

1.Wear-resistant high temperature; Ensure more than 10,000 hours of service life. 2.Customized imported piston ring.

Product Application

 


 

Our manufacturing process

 

We design and produce all main parts by ourselves, along with the standard procedure and test equipment, so we can better control the quality and cost.Our factory starts from die-casting of aluminium, motor production, precision finishing, automatic assembly of pumps, the capacity is 300,000 units per month,we provide OEM/ODM service so that can better achieve high-end customization and development for customers.

Our company possess strong technical research and development force, owns self-design and new product development capabilities, we concentrate on building a “flagship type” enterprise with the whole series of product  lines of domestic and international medical use oilless air pumps.Technological innovation is the source of enterprise’s high quality development. We have a complete set of testing laboratories such as motor lab,high and low temperature lab,ROHS lab and Life test etc.

Our factory owns 8 motor production lines,16 aluminum die-casting machines, more than 150 high precision CNC lathes and more than 20 CNC machines. From the essential motor design to the entire design of the pump, it has been professionally tested, verified and validated, Our factory has full vertical integration for whole supply chain,So the quality can be firmly controlled by ourselves. 

 

Our Service

 

Certifications

 

We specialize in the designing and manufacturing various kinds of oil free air compressor, vacuum pump since 2571,especially for medical applicaton,we are the vendor of Omron, Panasonic,Invacare, Nidek Medical etc.

Strive for survival by quality, seek benefits from management. Our company regards product quality as the life and continuous pursuit of the enterprise. Our company complies with the requirements of, implements the standardized management of R&D,production,quality assurance and production services, and sets up the strict operation specifications and procedures for each process. Our products have passed the ETL,CE,CCC and other certifications, CHINAMFG the leading level in the world.Our company has more than 20 invention patents and utility patents. Our company has acquired the certifications of “National High-Tech Enterprises”,”ZheJiang Private Science and Technology Enterprises”,”ZheJiang Engineering Technology Center” and so on.

We are dedicated to working with the global intelligent product brand owners, retailers and distributors to establish a CHINAMFG long-term OEM / ODM business partnerships. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: on Line Support and Free Spare Parts
Air Flow: 100 L/Min
Vacuum: -90kpa
Samples:
US$ 102/Piece
1 Piece(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

vacuum pump

How Do You Maintain and Troubleshoot Vacuum Pumps?

Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:

Maintenance of Vacuum Pumps:

1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.

2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.

3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.

4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.

5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.

6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.

7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.

8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.

Troubleshooting Vacuum Pump Problems:

1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.

2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.

3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.

4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.

5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.

6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.

7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.

8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.

By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

How Do You Choose the Right Size Vacuum Pump for a Specific Application?

Choosing the right size vacuum pump for a specific application involves considering several factors to ensure optimal performance and efficiency. Here’s a detailed explanation:

1. Required Vacuum Level: The first consideration is the desired vacuum level for your application. Different applications have varying vacuum level requirements, ranging from low vacuum to high vacuum or even ultra-high vacuum. Determine the specific vacuum level needed, such as microns of mercury (mmHg) or pascals (Pa), and choose a vacuum pump capable of achieving and maintaining that level.

2. Pumping Speed: The pumping speed, also known as the displacement or flow rate, is the volume of gas a vacuum pump can remove from a system per unit of time. It is typically expressed in liters per second (L/s) or cubic feet per minute (CFM). Consider the required pumping speed for your application, which depends on factors such as the volume of the system, the gas load, and the desired evacuation time.

3. Gas Load and Composition: The type and composition of the gas or vapor being pumped play a significant role in selecting the right vacuum pump. Different pumps have varying capabilities and compatibilities with specific gases. Some pumps may be suitable for pumping only non-reactive gases, while others can handle corrosive gases or vapors. Consider the gas load and its potential impact on the pump’s performance and materials of construction.

4. Backing Pump Requirements: In some applications, a vacuum pump may require a backing pump to reach and maintain the desired vacuum level. A backing pump provides a rough vacuum, which is then further processed by the primary vacuum pump. Consider whether your application requires a backing pump and ensure compatibility and proper sizing between the primary pump and the backing pump.

5. System Leakage: Evaluate the potential leakage in your system. If your system has significant leakage, you may need a vacuum pump with a higher pumping speed to compensate for the continuous influx of gas. Additionally, consider the impact of leakage on the required vacuum level and the pump’s ability to maintain it.

6. Power Requirements and Operating Cost: Consider the power requirements of the vacuum pump and ensure that your facility can provide the necessary electrical supply. Additionally, assess the operating cost, including energy consumption and maintenance requirements, to choose a pump that aligns with your budget and operational considerations.

7. Size and Space Constraints: Take into account the physical size of the vacuum pump and whether it can fit within the available space in your facility. Consider factors such as pump dimensions, weight, and the need for any additional accessories or support equipment.

8. Manufacturer’s Recommendations and Expert Advice: Consult the manufacturer’s specifications, guidelines, and recommendations for selecting the right pump for your specific application. Additionally, seek expert advice from vacuum pump specialists or engineers who can provide insights based on their experience and knowledge.

By considering these factors and evaluating the specific requirements of your application, you can select the right size vacuum pump that meets the desired vacuum level, pumping speed, gas compatibility, and other essential criteria. Choosing the appropriate vacuum pump ensures efficient operation, optimal performance, and longevity for your application.

China manufacturer 100L/Min Medical Aspiration Oil Free Piston Vacuum Pump   vacuum pump engine	China manufacturer 100L/Min Medical Aspiration Oil Free Piston Vacuum Pump   vacuum pump engine
editor by CX 2024-04-16

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